Reference Meterial
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Reference Meterial
JIS G3472 Electric Resistance Welded Carbon Steel Tubes for Automobile Structural Purposes

 

Table 1 Chemical Composition
Designation
Chemical composition %
C
Si
Mn
P
S
STAM 290 GA
0.12
0.35
0.60
0.035
0.35
STAM 290 GB
STAM 340 G
0.20
0.35
0.60
0.035
0.35
STAM 390 G
0.25
0.35
0.30 ~ 0.90
0.035
0.35
STAM 440 G
0.25
0.35
0.30 ~ 0.90
0.035
0.35
STAM 470 G
STAM 500 G
0.25
0.35
0.30 ~ 0.90
0.035
0.35
STAM 440 GA
STAM 470 GA
0.30
0.35
0.30 ~ 1.00
0.035
0.35
STAM 500 GA
STAM 540 GA
0.30
0.35
0.30 ~ 1.00
0.035
0.35
Note: Class G... Tubes used for general parts of automobile structure
Class H... Tubes used for the parts of automobile structure for which yield strength is particularly required
 
Table 2 Mechanical Property
Grade
Destination
Tensile test
Expandign test
Tensile Strength kgf/mm2 (N/mm2)
Yield point or proof stress kgf/mm2 (N/mm2)
Elongation (%)
No.11 specimen
Outside diameter
Grade G
STAM 290 GA
30
   (290)
18
   (175)
40
1.25 D
STAM 290 GB
30
   (290)
18
   (175)
35
1.20 D
STAM 340 G
35
   (340)
20
   (195)
35
1.20 D
STAM 390 G
40
   (390)
24
   (235)
30
1.20 D
STAM 440 G
45
   (440)
31
   (305)
25
1.15 D
STAM 470 G
48
   (470)
33
   (325)
22
1.15 D
STAM 500 G
51
   (500)
36
   (353)
18
1.15 D
Grade H
STAM 440 GA
45
   (440)
36
   (355)
20
1.15 D
STAM 470 GA
48
   (470)
42
   (410)
18
1.10 D
STAM 500 GA
51
   (500)
44
   (430)
16
1.10 D
STAM 540 GA
55
   (540)
49
   (480)
13
1.02 D
Note: For the tubes as cold-finished condition, the elongation value shall be 10% and over, and expanding test shall not be applied.
 
Table 3 Tolerances on Outside Diameter Division
Division
Tolerances on Diameter Division
No. 1
Under 50 mm
± 0.25 mm
50 mm
± 0.5 %
No. 2
Under 50 mm
± 0.20 mm
80 mm > D 50 mm
± 0.25 mm
No. 3
Min 25 mm
± 0.12 mm
50 mm > D 25 mm
± 0.15 mm
 
Table 4 Tolerances on Wall Thickness
Division
Tolerances on outside diameter
No. 1
Under 3 mm
± 0.30 mm
3 mm
± 10%
No. 2
Under 1.6 mm
+0.20 mm
-0.15 mm
2.3 mm>t1.6 mm
± 0.20 mm
3 mm>t2.3 mm
± 0.25 mm
3 mm
± 8%
No. 3
Under 2 mm
± 0.10 mm
2 mm
± 5%
Note:
  1. Tolerance No.3 shall apply to cold-finished steel tubes (rod drawn) as a rule.
  2. The values shown in the table shall not apply to weld zone.
 
Table 5 Tolerances on Height of Inner Surface Bead
Division
Tolerances on height of inner surface bead
No. 1
Minus side tolerance is not allowed
No. 2
Not specified
No. 3
+ 0.45mm
0
No. 4
+ 0.25 mm
0
No. 5
+ 0.20 mm
- 0.10 mm
No. 6
± 0.20 mm
 
Table 6 Tolerances on outside diameter
Division
Tolerances on outside diameter
No. 1
Under 50 mm
± 0.5 mm
50 mm
± 1%
No. 2
Under 50 mm
± 0.25 mm
50 mm
± 0.5%
No. 3
Under 25 mm
± 0.12 mm
25 mmD<40 mm
± 0.15%
40 mmD<50 mm
± 0.18%
 
Table 7 Tolerances on Wall Thickness
Division
Tolerances on outside diameter
No. 1
Under 4 mm
+0.6 mm
-0.5 mm
4 mm
+15%
-12.5%
No. 2
Under 3 mm
± 0.3 mm
3 mm
± 10%
No. 3
Under 2 mm
± 0.15 mm
2 mm
± 8%
 
 
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